Step 1
Connect USB Pen Drive (512MB or more)
Step 2
Download and Run USB Disk Storage Format USBFormat.zip (34KB)

Download grubinst_gui grub4dos.zip (188KB) and Run as Administrator

Step 4
Copy grldr and menu.lst (from grub4dos folder) to the usb drive

Step 5
Insert the BootCD (9.7 or newer) in the CD Drive and Copy everything from CD to USB Flash Drive
Step 6
Test Your USB Drive
Grubinst_gui & USB Disk Storage Format